Experience a new era of precision processing with our revolutionary 3-in-1 uncoiling, leveling, and laser cutting machine, setting new standards for accuracy and efficiency.
A cutting-edge material leveling laser cutting feed line, designed for superior performance and efficiency.
Introducing the Uncoiling and Leveling Laser Cutting Machine Production Line Set, engineered for excellence in precision manufacturing. Uncoiling, Leveling, Feeding, Cutting all seamlessly integrated into one intelligent system, revolutionizing traditional processes. This innovation not only optimizes efficiency but also enhances productivity through continuous and effective processing. Its smart design significantly lowers labor and material costs.
The laser cutting feed line's functional advantage lies in its efficiency, accuracy and flexibility, making it a staple in modern manufacturing industries. The laser cutting feed line combines high-precision leveling feeds with powerful laser technology to cut materials, achieving exceptional leveling and cutting accuracy, ensuring the processed products maintain consistent dimensions and superior quality. Its high automation level allows for unattended, continuous production, boosting productivity and slashing labor costs. Additionally, it features flexible programming and adjustment capabilities, adeptly meeting diverse production demands and accelerating the transition from design to final product.
Specifically, the laser cutting feed line finds extensive use in metal processing, automobile manufacturing, aerospace, electronics and electrical appliances,
and other cutting-edge industries.
** Enhance Production Efficiency ** :
The laser cutting feed line enables fully automated production, minimizing manual intervention and dramatically enhancing operational efficiency. With its seamless processes of uncoiling, leveling, feeding, and cutting, it supports uninterrupted 24-hour production, effectively reducing production cycles.
Post uncoiling and leveling, materials are seamlessly directed to the laser cutting machine's rotating table, enabling concurrent cutting and feeding processes, thus optimizing part cutting time and maximizing equipment utilization.
** Enhance Production Accuracy ** :
Utilizing advanced laser technology, the laser cutting feed line surpasses traditional methods like blade cutting by offering superior accuracy. The laser process provides pristine cuts without further processing, ensuring high-quality, burr-free surfaces.
Moreover, the system's programming ensures precise adherence to measurement standards, guaranteeing each piece is cut to exact specifications. This eliminates manual measurement errors and minimizes risk.
** Cost Efficiency ** :
The automated nature of the laser cutting feed line reduces labor reliance and costs. Additionally, laser cutting's minimal consumable use and high material efficiency further cut production expenses.
The production line optimizes material use through advanced software and control systems for automatic discharge and common edge cutting, minimizing waste and enhancing material utilization.
** User-Friendly Operation ** :
The Laser Cutting Feed Line is designed with user convenience in mind. Simply input specific parameters into the intuitive touch screen interface, and you're ready to meet diverse production needs with ease and precision.
** Outstanding Technical Features ** :
Our Laser Cutting Feed Line boasts cutting-edge technology, utilizing an advanced CNC laser cutting machine paired with a caterpillar cutting table. This combination ensures unparalleled precision and stability, achieving repeated positioning accuracy of ±0.03mm, with overall positioning accuracy within ±0.05mm/m. Perfectly suited for high-precision machining demands.
Crafted from premium bearing steel, the straightening wheel of the leveling machine undergoes electroplating to thicken its surface, ensuring enduring durability and wear resistance. This guarantees optimal flatness and superior processing quality for every coil.
** * Labor Saving ** : Drastically reduces manual intervention, cutting down labor costs while significantly minimizing the risk of human error.
** * Save Material ** : Our precise feeding and cutting system substantially reduces material waste, maximizing material utilization and efficiency.
** * Intelligent ** : Equipped with sophisticated control systems and sensors, the production line delivers seamless automatic operation and intelligent monitoring, enhancing process stability and reliability.
1. Equipment Structure and Design ** :
Sporting a compact structure, the fuselage measures between 4.0-5.0 meters in length, saving valuable floor space without compromising functionality.
The innovative design connects the uncoiler and leveling feeder parts, streamlining installation and transportation processes.
Featuring an eccentric leveling roller, this machine is adept at leveling two types of material coil arcs, offering versatile application potential.
2. ** Uncoiling Machine Part ** :
Save time and effort with our hydraulic expansion and contraction system, simplifying inner diameter adjustments efficiently.
A pneumatic press arm and disc brake device ensure no material loosening during production, maintaining consistent output quality.
Designed with a stopper arm, it stabilizes materials, preventing sloshing or deviation during processing, thereby enhancing quality and reducing errors.
Featuring a loading trolley driven by a hydraulic motor/cylinder, it boasts automatic axial and radial alignment for seamless coil positioning, reducing manual adjustment time and effort while boosting accuracy and feeding efficiency.
The rack's start and stop motions are controlled by a photoelectric switch, effectively preventing surface scratches on the material.
3. ** Leveling Part of the Feeder ** :
Fitted with a folding arm device that effortlessly smooths and flattens the head, guiding it to the leveling wheel with precision.
With a robust mechanical structure and a fully integrated Siemens servo control system (customizable), it guarantees unparalleled feeding precision.
Features an independent console with dual control modes-buttons and a 7-inch high precision touch screen-offering safe, reliable, and user-friendly operation.
4. ** Performance Parameters ** :
Capable of accommodating a broad material width range from 70-1800mm, catering to diverse production requirements.
Material thickness adaptability varies with different models, generally accommodating thicknesses from 1.0-9.0mm or 1.2-11mm.
Especially designed for high-tension steel plate feeding, it's ideal for producing a wide array of auto parts.
5. ** Safety and Maintenance ** :
Always adhere to the manufacturer's safety and operations guidelines to safeguard operator safety during equipment use.
Regularly inspect equipment parts and replace any worn components promptly to ensure smooth and reliable operation.
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