Custom Color Shear Cut to Length Line with Uncoiler Straightener Features

Product Details
Customization: Available
Capacity(t/h): 30-1200
Feeding Length: 20 meters
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  • Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
  • Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
  • Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
  • Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
  • Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
  • Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
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Basic Info.

Model NO.
CTL
Motor Power(kw)
1-25
Type
Nchw1
Speed
1-18m/Min
Key Selling Points
Easy to Operate
Color
Customer′s Requirement
Weight (Kg)
5000
Machine Type
Cut to Length Line
Core Components
PLC, Bearing, Motor, Gear
Place of Origin
Guangdong, China
Material Width
70-1300mm
MOQ
1set
Material Thickness
0.2-4.5mm
Name
Cut to Length Line
Brand Name
Haiwei
Capacity
5t
Voltage
380V 50Hz 3phase/Customizec
Power
2.2kw4.5kw

Product Description

Custom Color Shear Cut to Length Line with Uncoiler Straightener Features


The innovative 3 in 1 uncoiler straightener feeder is a marvel of efficiency, seamlessly integrating the crucial functions of uncoiling, leveling, and feeding into one powerful unit.
This state-of-the-art equipment autonomously handles the uncoiling, leveling, and feeding of metal coiling, thereby substantially boosting production efficiency and maximizing material utilization.

With an exceptional fusion of swing shear and a conveyor belt stacking system, this equipment executes precision cutting of sheet material, resulting in neatly stacked cut sheets, further refining the production process, enhancing overall efficiency, and optimizing material utilization.

Below is a comprehensive introduction to the specific advantages of the HAIWEI swing shear blanking line:
Ø Efficient Integration
• Integrating three vital functions—unwinding, leveling, and feeding—this system not only reduces equipment footprint but also enhances the utilization of production space, creating a more compact and effective production environment.
• The inclusion of a swing shear and conveyor belt stacking system facilitates a seamless transition from raw materials to finished pieces, resulting in a significant enhancement of production efficiency, a reduction in production cycles, and lower production costs.

Ø Precision Machining
• The uncoiling and leveling feeder ensures that the sheet remains perfectly flat during uncoiling and feeding, minimizing material deformation, thereby enhancing product quality and ensuring that each cut sheet adheres to rigorous production standards.

The swing shear offers precise control over cutting length and angle, guaranteeing the accuracy of sheet sizes, eliminating material waste due to size errors, and boosting material utilization rates.
• The double stacking system adeptly handles multi-angle sheet stacking.

Ø Convenient Operation
• With a high degree of automation and an integrated console, this system reduces the tedium and error associated with manual operations, lowering labor intensity, allowing operators to focus on monitoring and managing the production process more effectively.
The intelligent control system allows parameters to be adjusted according to varied production needs, offering simple and convenient operation, enabling even novices to quickly master the system, thereby enhancing production efficiency..


Ø Strong Stability
• Crafted with high-quality mechanical components and cutting-edge control systems to guarantee stable and reliable equipment operation, minimizing failure rates, thus ensuring continuous, efficient production.
The capability to work continuously for extended periods meets the demands of large-scale production, adapts seamlessly to high-intensity working environments, providing robust assurance for consistent production.

Ø Strong Flexibility
• Flexibly adjusts cutting length and angle according to varying material and product requirements, accommodating a diverse array of blanking specifications, thus achieving production of sheets in different shapes and sizes.

Function and Use
This cutting-edge equipment efficiently processes various metal plates, including steel, aluminum, and copper, ensuring precise cuts. It produces metal sheets in diverse specifications and sizes to satisfy the varied demands of numerous industries.. Widely adopted across industries such as automotive, home appliance, and machinery manufacturing, this equipment is pivotal in numerous fields.
In the dynamic realm of metal processing, our cutting-edge cutting equipment shines brightly with its remarkable benefits. Primarily, it catapults production efficiency to new heights, drastically reducing the production cycle and accelerating time-to-market, propelling your business forward at remarkable speed. Furthermore, with its unmatched precision cutting control, this innovative device not only slashes material waste but also significantly trims production costs, maximizing your profitability. Additionally, the superior quality shearing effect elevates the product's overall caliber, ensuring impeccable dimensional accuracy and a flawlessly smooth surface finish on metal sheets.
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Control Board
Name: control board
Original: SIEMENS
Armed with a cutting-edge Siemens servo motor driver, PLC, and a full suite of top-tier low voltage components, this machine delivers unparalleled security, unyielding reliability, and superior performance.
HMI (Human Machine Interface)
Brand: Siemens
Original: SIEMENS
The machine is equipped with an intuitive lineup of function buttons and a manual operation box, simplifying the operator's duties to mere input of production data, ensuring effortless usability.
Once data is fed into the HMI, the machine effortlessly takes over, performing automatic operations with impeccable precision.
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Bend Arm Device
Function instruction: This ingenious device is designed to harness the unbending principle, strategically minimizing material bending stress. It artfully straightens the plate, preparing it for precision feeding into the press with unmatched accuracy.
The equipment is meticulously calibrated to provide reliable feeding precision, adhering to pre-set lengths and speeds for optimal performance.
* Bend Arm Device. The strip head is skillfully supported by the assistive arm, which works in perfect harmony with the press arm device. This coordination guides motorized rollers to seamlessly advance the strip through the straightener feeder part, ensuring flawless operation.
Every process is fastidiously managed to guarantee top-tier performance and steadfast reliability.

Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Electric Adjust Straightening Roller Gap.
Powered by two sophisticated sets of servo or hydraulic motors, this feature ensures precise adjustments of the straightening roller gap. Input data into the HMI's touch screen for perfect functionality, ensuring seamless operation with every use.
Moreover, the system intuitively memorizes and retrieves critical production data across a variety of products, including part codes and specific straightener gap settings, delivering consistent efficiency and exceptional consistency.
Refer to the image provided for an insightful visual guide, offering a comprehensive understanding.
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Straightener Flip-Top Device.
Ingeniously engineered for seamless cleaning of the straightening rollers, this device opens the upper section of the straightener at user-friendly angles. It is particularly advantageous for softer materials like aluminum and brass, ensuring hassle-free maintenance.
Given that these materials often leave chippings on the rollers, this feature is indispensable in maintaining the machine's peak performance and cleanliness.
Operated by two robust hydraulic cylinders and fortified with eight extended screw rods, it guarantees unmatched reliability and effortless maintenance.

Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Press Arm
This robust press arm ensures the strips are held securely when released by the decoiler, effectively preventing the coil from unwinding, ensuring smooth operation.
Equipped with an advanced coil loop tracking device, it automatically fine-tunes the press arm wheel speed to accommodate changes in coil outer diameter, providing a smooth and uninterrupted coil payoff experience.
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
HAIWEI, a prestigious name in stamping automation, stands at the pinnacle of design, R&D, production, and unparalleled after-sales service originating from the vibrant hub of Dongguan, China. Our state-of-the-art products dominate the automotive, appliance, furniture, cookware, hardware, and a multitude of other industries. With an impressive legacy of 16 years in delivering industry-leading solutions, our comprehensive range of automatic machinery encompasses metal plate leveling machines, along with 3-in-1 and 2-in-1 decoiler straightener feeders, and a variety of press transfer systems, each crafted for excellence. HAIWEI's unwavering dedication to enhancing productivity and ensuring superior quality has solidified our reputation as the vendor of choice for distinguished clients such as Volkswagen, Toyota, Hyundai, Geely, and Yutong Bus. We relentlessly advance our R&D prowess to stay ahead of the ever-evolving demands in the manufacturing arena, guaranteeing unmatched machine performance and ultimate customer satisfaction.
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features
Q1.Are you a factory or a trading company?
A1: We are a proudly established factory located in the dynamic city of Dongguan, within Guangdong province. With over twenty years of specialization in automatic feeding equipment for power presses, economic cut-to-length lines, and multi-transfer systems, we lead with unmatched expertise and pioneering innovation.
Q2. Do you have an agent overseas? How can we become your agent overseas?
A2: Absolutely! At Dongguan City Haiwei Intelligent Equipment Incorporated Company, we are elated to have cultivated a network of esteemed agents across diverse regions such as India, Thailand, South Africa, Brazil, and more. Should you be inspired to become part of this distinguished cadre as our esteemed representative in your country, we warmly invite you to connect with us. Together, we can explore exhilarating opportunities, delve into intricate arrangements, and forge a successful partnership that propels us to extraordinary heights.
Q3. How do you ensure the impeccable quality of your machines?
A3: Our steadfast commitment to delivering superior quality is the hallmark of Dongguan City Haiwei Intelligent Equipment. For our standard machines, years of meticulous production have established their excellence, facilitating immediate assembly with readily accessible spare parts and consistent performance stability. Our custom machines are the epitome of precision, crafted with meticulous attention to your unique specifications and practical applications. Every steel component undergoes precise machining and stringent inspections. Once assembled, each machine is subjected to comprehensive testing, ensuring optimal performance and unwavering reliability.
Q4. Can you dispatch engineers to install and fine-tune your equipment in our facility?
A4: For substantial orders and intricate equipment, we are delighted to arrange for our team of expert engineers to visit your facility to ensure precise commissioning. Alternatively, our proficient agent staff can expertly manage the installation, with only nominal commission fees. For standard machines, we facilitate ease of installation and debugging. Our extensive support includes detailed operation manuals, online assistance, and instructional videos, guiding you confidently through every step of the process.
Custom Color Shear Cut to Length Line with Uncoiler Straightener Features

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