3-in-1 uncoiling and leveling machine with laser cutting machine, creating a new era of precision processing
material leveling laser cutting feed line
Uncoiling and leveling laser cutting machine production line set uncoiling, leveling, feeding, cutting in one, through the integration of automatic processing, not only optimize the traditional processing process, but also achieve continuous and efficient production and processing, significantly improve production efficiency. Its intelligent design effectively saves labor and material costs.
The functional advantage of laser cutting feed line is that it is efficient, accurate and flexible, which makes it widely used in modern manufacturing industry. Laser cutting feed line through high precision leveling feed and the use of laser beam for material cutting, can achieve very high leveling accuracy and cutting accuracy, to ensure that the processed product size is consistent, stable quality. Laser cutting feeding line has a high degree of automation, which can achieve unattended continuous production, greatly improving production efficiency and reducing labor costs. In addition, the laser cutting feeding line has flexible programming and adjustment functions, which can quickly adapt to the cutting needs of different products and shorten the cycle of products from design to production.
In terms of specific applications, laser cutting feeding line is widely used in metal processing, automobile manufacturing, aerospace, electronic and electrical appliances,
And other industries.
** Improve production efficiency ** :
Laser cutting feed line can achieve fully automatic production, reducing manual intervention, thus significantly improving production efficiency. Through the automatic uncoiling, leveling, feeding and cutting process, can achieve 24 hours of continuous cutting without stopping, cutting, feeding uninterrupted operation, effectively shorten the production cycle.
After uncoiling and leveling, the feed machine is sent to the top of the rotating table of the laser cutting machine for cutting. With the movement of the table, the process of cutting while feeding can be realized, effectively shortening the cutting time of parts and improving the use efficiency of the equipment.
** Improve the production accuracy ** :
Laser cutting feed line using laser cutting technology, compared with the traditional blade saw blade cutting process, with higher cutting accuracy. Laser cutting can achieve a forming, no post-processing, cutting surface quality is high, no burrs.
At the same time, the system is programmed to cut materials according to precise measurements, which ensures that each piece of material is cut to exact specifications, eliminating the need for manual measurement and reducing the risk of error.
** Cost savings ** :
The automatic characteristics of the laser cutting feed line reduce the dependence on labor and reduce labor costs. At the same time, because the laser cutting itself has less consumables and high material utilization rate, the production cost is further reduced.
In addition, the production line can also through the common edge cutting process, optimize the layout software and control system, to achieve automatic discharge, common edge cutting, reduce the generation of waste, improve the utilization of materials.
** Easy to operate ** :
Laser cutting feed line, easy to operate, only need to input specific parameters on the touch screen, you can meet the production needs of different products.
** Outstanding technical features ** :
Laser cutting feed line adopts advanced CNC laser cutting machine and caterpillar cutting table to ensure the high precision and stability of cutting. The repeated positioning accuracy can reach ±0.03mm, and the positioning accuracy is within ±0.05mm/m, which meets the needs of high-precision machining.
The straightening wheel of the leveling machine is made of bearing steel, and the surface is thickened by electroplating treatment, which is durable and wear-resistant, ensuring the flatness and processing quality of the coil.
** * Labor saving ** : reduce the need for manual operation, reduce labor costs, but also reduce the possibility of human error.
** * Save material ** : Through the accurate feeding and cutting system, can minimize material waste, improve material utilization.
** * Intelligent ** : The production line is equipped with advanced control systems and sensors, which can realize automatic operation and intelligent monitoring, and improve the stability and reliability of the production process.
1. Equipment structure and design ** :
The total length of the fuselage is usually between 4.0-5.0 meters, and the structure is compact and the area is small.
The uncoiler part and the leveling feeder part adopt the connected design, which is convenient for installation and transportation.
The levelling roller of the machine has one eccentric structure, which can realize the levelling of two kinds of material coil arc.
2. ** Uncoiling machine part ** :
The change of inner diameter adopts hydraulic expansion and contraction, saving time and effort.
Equipped with pneumatic press arm device and disc brake device to ensure that no loose material in production.
The stopper arm can stabilize the material and avoid the sloshing or deviation of the material during processing, so the processing error can be reduced and the processing quality can be improved.
With the loading trolley, driven and controlled by hydraulic motor/hydraulic cylinder, the trolley has automatic axial and radial alignment function when loading. This function enables the material coil to be accurately aligned with the spindle, reducing the time and intensity of manual adjustment, and improving the accuracy and efficiency of feeding.
The start and stop of the rack is controlled by the photoelectric switch to avoid scratches on the surface of the material.
3. ** Leveling part of the feeder ** :
Equipped with folding device folding arm, can smooth, easy to flatten the head and lead to the leveling wheel.
High rigidity mechanical structure with a complete set of Siemens servo control system (customizable) to ensure high precision feeding.
Equipped with an independent console, using buttons and 7 inches high precision touch screen dual control mode, easy to operate, safe and reliable.
4. ** Performance parameters ** :
Applicable material wide range, up to 70-1800mm.
The applicable material thickness varies according to different models, generally 1.0-9.0mm or 1.2-11mm.
Especially suitable for high-tension steel plate feeding, the production of various auto parts.
5. ** Safety and maintenance ** :
Equipment operation should follow the manufacturer's safety and operation instructions to ensure the safety of the operator.
Check the parts of the equipment regularly and replace the worn parts in time to ensure the normal operation of the equipment.
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