Introducing the 3-in-1 Uncoiling and Leveling Machine, now paired with cutting-edge laser technology to inaugurate a new era of precision processing excellence.
Seamless Material Leveling and Laser Cutting Feed Line.
An integrated Uncoiling, Leveling, and Laser Cutting Machine Production Line Set. Uncoiling,, Leveling,, Feeding,, Cutting all in one streamlined system! Through the seamless integration of advanced automatic processing, this innovation not only refines traditional methods but also facilitates continuous and highly efficient production. Experience a significant boost in production efficiency with intelligent design that effectively reduces both labor and material expenses.
The unparalleled functional advantage of the Laser Cutting Feed Line lies in its capabilities of being efficient,, accurate, and flexible,making it a staple in the modern manufacturing industry. The Laser Cutting Feed Line excels with its high-precision leveling feed, utilizing the laser beam for impeccable material cutting., achieving superior leveling and cutting accuracy,ensuring consistent product sizes and stable quality. Featuring a high degree of automation, it supports unattended, perpetual production, catapulting production efficiency and minimizing labor costs. Furthermore, its flexible programming and adjustment capabilities allow rapid adaptation to diverse product cutting needs, accelerating the journey from design to production.
The Laser Cutting Feed Line finds widespread applications across metal processing,, automobile manufacturing,, aerospace,, and electronic and electrical appliances,,
and many other industries.
** Enhance Production Efficiency ** :
Achieve fully automated production with the Laser Cutting Feed Line, drastically reducing the need for manual intervention. Experience a remarkable uplift in production efficiency with automatic uncoiling, leveling, feeding, and cutting, enabling 24/7 continuous, seamless operation. This innovation effectively abbreviates the production cycle and maintains uninterrupted cutting and feeding processes.
Post uncoiling and leveling, the feed machine promptly delivers materials to the rotating table of the laser cutting machine for processing. As the table moves, simultaneous cutting and feeding are realized, significantly reducing part cutting times and optimizing equipment efficiency.
** Elevate Production Accuracy ** :
The Laser Cutting Feed Line harnesses the precise prowess of laser technology, offering unmatched cutting accuracy compared to traditional blade methods. Laser cutting ensures a single-pass formation, eliminating post-processing, with smooth, burr-free cut surfaces.
Accompanied by precise system programming, materials are cut to exact specifications, eliminating manual measurements and mitigating error risks.
** Achieve Cost Savings ** :
The automation of the Laser Cutting Feed Line minimizes labor reliance, cutting down labor costs. The efficiency of laser cutting also conserves consumables and maximizes material use, further reducing production expenses.
Moreover, it employs common edge cutting processes using optimized layout software and control systems to accomplish automatic discharge and edge sharing, diminishing waste generation and enhancing material utilization.
** User-Friendly Operation ** :
Experience the utmost convenience with our Laser Cutting Feed Line, designed for effortless operation. Simply enter specific parameters on the intuitive touch screen, and seamlessly meet the diverse production demands for various products.
** Outstanding Technical Features ** :
Our Laser Cutting Feed Line employs a state-of-the-art CNC laser cutting machine paired with a caterpillar cutting table, ensuring unparalleled precision and stability in every cut. Achieving repeated positioning accuracy of ±0.03mm and overall positioning precision within ±0.05mm/m, it impeccably supports high-precision machining requirements.
Crafted from resilient bearing steel, the straightening wheel of the leveling machine boasts an electroplated surface, offering exceptional durability and wear resistance. This ensures that the coil's flatness and processing quality remain consistently high.
** * Labor Saving ** : Embrace a significant reduction in manual operations, effectively lowering labor costs while minimizing human error, enhancing overall productivity.
** * Save Material ** : Our precise feeding and cutting system is designed to drastically reduce material waste, thereby optimizing material utilization and conserving resources.
** * Intelligent ** : Featuring cutting-edge control systems and sensors, the production line automates operations and provides intelligent monitoring, greatly enhancing process stability and reliability.
1. Equipment Structure and Design ** :
With a compact design, the overall length of the fuselage ranges from 4.0 to 5.0 meters, efficiently utilizing space while maintaining structural integrity.
The integrated design of the uncoiler and leveling feeder parts facilitates easy installation and transportation, streamlining operational efficiency.
The machine's leveling roller features an innovative eccentric structure, enabling the leveling of different material coil arcs with precision.
2. ** Uncoiling Machine Part ** :
Enjoy effortless efficiency with hydraulic expansion and contraction for inner diameter changes, saving both time and effort.
Equipped with a pneumatic press arm and disc brake device, our machine ensures material stability and prevents loosening during production, maintaining seamless operation.
The stopper arm effectively stabilizes materials, preventing sloshing and deviation, thus reducing processing errors and enhancing the quality of the final product.
Featuring a sophisticated loading trolley driven by a hydraulic motor/cylinder, it boasts automatic axial and radial alignment, ensuring precise material coil alignment with the spindle, expediting manual adjustment, and elevating feeding accuracy and efficiency.
Utilizing a photoelectric switch, the start and stop of the rack are expertly controlled, safeguarding the material's surface from scratches.
3. ** Leveling Part of the Feeder ** :
Incorporating a folding device with a folding arm, it ensures smooth, effortless flattening of the material head, guiding it to the leveling wheel with precision.
With a robust mechanical structure and a comprehensive Siemens servo control system (customizable), high-precision feeding is consistently achieved, ensuring operational excellence.
The independent console, featuring dual control modes with buttons and a 7-inch high precision touch screen, offers user-friendly, safe, and reliable operation, enhancing the user experience.
4. ** Performance Parameters ** :
Catering to a wide range of materials, the system supports widths spanning from 70 to 1800mm, offering unparalleled versatility.
Accommodating varying material thicknesses depending on model specifications, typically ranging from 1.0 to 9.0mm or 1.2 to 11mm, it ensures comprehensive adaptability.
Especially adept at feeding high-tension steel plates, it excels in the production of diverse automotive parts, meeting industry standards.
5. ** Safety and Maintenance ** :
Adhering to the manufacturer's safety and operation guidelines is crucial to ensure operator safety during equipment operation.
Regular inspections of equipment parts and timely replacement of worn components are essential to maintain seamless and efficient equipment operation.
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