Introducing the revolutionary 3-in-1 Uncoiling and Leveling Machine, seamlessly integrated with a precision Laser Cutting Machine, ushering in a new era of accuracy and efficiency in precision processing.
Experience the unparalleled efficiency of our Material Leveling Laser Cutting Feed Line, designed to enhance productivity with cutting-edge technology.
Comprehensive Uncoiling and Leveling Laser Cutting Machine Production Line Set delivers unparalleled precision and efficiency in manufacturing. Advanced Uncoiling, Precision Leveling, Seamless Feeding, High-Precision Cutting in one cohesive system, thanks to the integration of advanced automatic processing. This innovation not only refines traditional processing workflows but also propels productivity to new heights with continuous, efficient operations. The intelligent design significantly minimizes labor and material costs, optimizing resource use.
The standout advantage of our Laser Cutting Feed Line is its remarkable efficiency, unmatched accuracy and exceptional flexibility, making it an invaluable asset in the landscape of modern manufacturing. With our Laser Cutting Feed Line, achieve flawless high-precision leveling and utilize a laser beam for impeccable material cutting, guaranteeing superior leveling and cutting accuracy, ensuring consistent product dimensions and unwavering quality. Its high degree of automation enables uninterrupted production, greatly enhancing efficiency while minimizing labor expenses. Furthermore, its versatile programming and adjustment capabilities swiftly accommodate diverse product cutting requirements, drastically reducing the design-to-production timeline.
In the realm of specific applications, our Laser Cutting Feed Line finds extensive utilization in metal processing, automobile manufacturing, aerospace, electronics and electrical appliances,
and many other industries.
** Enhance Production Efficiency ** :
Our Laser Cutting Feed Line facilitates fully automated operations, drastically reducing manual interventions and significantly boosting production efficiency. This innovation enables uninterrupted 24-hour operations, streamlining the cutting, feeding, and overall production cycle for maximum efficiency.
After meticulous uncoiling and leveling, the feed machine delivers materials seamlessly to the laser cutting machine's rotating table. As the table moves, it synchronizes cutting with feeding, significantly curtailing parts' cutting time and optimizing equipment utilization.
** Elevate the Production Precision ** :
Utilizing state-of-the-art laser cutting technology, our Laser Cutting Feed Line surpasses traditional blade cutting processes in precision and accuracy. Achieve flawless cuts in a single step, with no need for post-processing, ensuring high-quality, burr-free surfaces.
The system's precise programming cuts materials to exact specifications, eliminating manual measurements and minimizing error risks, guaranteeing precision in every piece.
** Achieve Cost Efficiency ** :
The automated nature of our Laser Cutting Feed Line reduces labor reliance and costs. Additionally, laser cutting's minimal consumables and high material efficiency lower production expenses, further enhanced by software and control systems optimizing layout and reducing waste.
The production line also employs edge-sharing cutting techniques, optimizing software and control systems for automatic nesting, edge-sharing, waste reduction, and increased material efficiency.
** User-Friendly Operation ** :
Our Laser Cutting Feed Line offers unparalleled simplicity and efficiency. With just a few taps on the intuitive touch screen, you can effortlessly set parameters to cater to a wide range of production requirements, ensuring seamless operations across diverse product lines.
** Outstanding Technical Features ** :
Harnessing the power of an advanced CNC laser cutting machine paired with a robust caterpillar cutting table, our Laser Cutting Feed Line guarantees exceptional precision and unwavering stability. Experience repeatable accuracy of ±0.03mm and positioning accuracy within ±0.05mm/m, perfectly aligning with the high-precision machining demands of today's industries.
Crafted from premium bearing steel, the straightening wheel in our leveling machine undergoes an enhanced electroplating process, delivering superior durability and wear resistance. This ensures flawless flatness and top-tier processing quality for all coil materials.
** * Labor Saving ** : Dramatically reduce manual intervention and labor costs while minimizing the likelihood of human error, paving the way for a more efficient production process.
** * Save Material ** : Our precision-driven feeding and cutting system is designed to drastically minimize material waste, maximizing material utilization and optimizing your production resources.
** * Intelligent ** : Equipped with state-of-the-art control systems and advanced sensors, this production line facilitates automatic operations and intelligent monitoring, significantly enhancing the stability and reliability of the entire production process.
1. Equipment Structure and Design ** :
With a compact fuselage length of 4.0-5.0 meters, our equipment is designed to optimize space utilization without compromising performance.
The innovative design of the uncoiler and leveling feeder seamlessly connects them, ensuring hassle-free installation and transportation.
Our machine's leveling roller features a unique eccentric structure, adept at leveling two distinct types of material coil arc with unparalleled efficiency.
2. ** Uncoiling Machine Part ** :
Hydraulic expansion and contraction of the inner diameter streamlines the process, saving you both time and effort in material handling.
Fitted with a pneumatic press arm and a disc brake device, our system guarantees no loose material during production, ensuring smooth and consistent output.
The stopper arm provides steadfast stabilization, effectively preventing material sloshing or deviation, thereby reducing errors and enhancing quality.
Integrating a hydraulically driven loading trolley, the system offers automatic axial and radial alignment, ensuring precise coil alignment with the spindle. This feature dramatically reduces manual adjustment, boosting feeding accuracy and efficiency.
Photoelectric switch-controlled rack operations prevent surface scratches, safeguarding material integrity during production.
3. ** Leveling Part of the Feeder ** :
Featuring an innovative folding device folding arm, it effortlessly smooths and flattens the material head, guiding it seamlessly to the leveling wheel.
Built with a high-rigidity mechanical structure and a customizable Siemens servo control system, this setup ensures unparalleled precision in feeding operations.
An independent console equipped with both button and high-resolution 7-inch touch screen dual control modes offers ease of operation, safety, and reliability.
4. ** Performance Parameters ** :
Adaptable to a wide range of materials, accommodating widths from 70 to 1800mm, perfectly suiting diverse industrial needs.
Material thickness adaptability varies per model, ranging from 1.0-9.0mm to 1.2-11mm, ensuring versatility across applications.
Specifically engineered for high-tension steel plate feeding, this line excels in the production of various automotive components.
5. ** Safety and Maintenance ** :
Ensure operator safety by rigorously following the manufacturer's safety and operation guidelines during equipment use.
Maintain optimal equipment performance by regularly inspecting and timely replacing worn parts to prevent downtime and ensure seamless operation.