Experience the cutting-edge technology of our 3-in-1 uncoiling and leveling machine, seamlessly integrated with a laser cutting machine, ushering in a new era of precision processing that redefines efficiency and accuracy.
Unveil the future of material handling with our advanced material leveling laser cutting feed line that combines precision and speed.
Introducing the revolutionary Uncoiling and Leveling Laser Cutting Machine Production Line Set, designed for unparalleled performance and precision. Uncoiling, leveling, feeding, cutting all seamlessly combined into one state-of-the-art solution. Through innovative automation, this system not only optimizes traditional processes but also achieves continuous, high-efficiency production. It dramatically elevates production efficiency while its intelligent design minimizes labor and material costs.
The laser cutting feed line stands out for its exceptional efficiency, accuracy and flexibility, making it an invaluable asset in modern manufacturing industries. By leveraging high-precision leveling and the unparalleled precision of laser beams, the laser cutting feed lineensures that the leveling and cutting accuracies are unmatched, resulting in consistent sizes and stable quality of processed products.This line boasts a high degree of automation, allowing for uninterrupted, unattended production, thereby significantly enhancing efficiency and cutting labor costs. Additionally, it features flexible programming and adjustment capabilities, enabling rapid adaptation to diverse cutting needs and accelerating the transition from design to production.
In terms of practical applications, the laser cutting feed line is extensively utilized in metal processing, automobile manufacturing, aerospace, electronics and electrical appliances,
and several other industries.
** Enhance Production Efficiency ** :
The laser cutting feed line offers fully automated production capabilities, minimizing manual intervention to boost production efficiency significantly. It supports continuous operation with automatic uncoiling, leveling, feeding, and cutting, enabling 24/7 cutting and feeding without interruption, effectively reducing production cycles.
Following the uncoiling and leveling steps, the feed machine delivers materials to the laser cutting machine's rotating table, facilitating the simultaneous processes of cutting and feeding. This innovation not only shortens part cutting times but also maximizes equipment utilization.
** Enhance Production Accuracy ** :
Employing laser cutting technology, the laser cutting feed line surpasses the traditional blade saw process with superior cutting precision. It ensures a single-forming cut without the need for post-processing, delivering high-quality, burr-free cutting surfaces.
Furthermore, the system is programmed for precise material cutting, ensuring each piece meets exact specifications. This eliminates manual measurement, reducing error risks and ensuring quality consistency.
** Cost Savings ** :
The automation of the laser cutting feed line lowers labor dependency, thereby cutting labor costs. Moreover, laser cutting's minimal consumables and high material utilization further decrease production costs.
Additionally, the production line leverages shared-edge cutting processes, optimizing layout software and control systems for automatic discharge and shared-edge cutting. This innovation reduces waste and enhances material utilization.
** User-Friendly Operation ** :
Our Laser Cutting Feed Line is delightfully user-friendly, requiring only the input of specific parameters on its intuitive touch screen to cater to the diverse production needs of various products.
** Outstanding Technical Features ** :
Our Laser Cutting Feed Line features a state-of-the-art CNC laser cutting machine paired with a caterpillar cutting table, ensuring unparalleled precision and stability in cutting. Benefit from a remarkable repeated positioning accuracy of ±0.03mm, with positioning precision kept within ±0.05mm/m, adeptly meeting high-precision machining demands.
Crafted from durable bearing steel, the straightening wheel of our leveling machine is enhanced with a thickened electroplating treatment, ensuring exceptional wear-resistance. This design guarantees superior flatness and processing quality of the coil.
** * Labor Saving ** : Experience reduced reliance on manual operation, significantly lowering labor costs while minimizing the chances of human errors.
** * Save Material ** : Our precision feeding and cutting system excels at minimizing material waste, optimizing material utilization for cost-effective production.
** * Intelligent ** : Harnessing cutting-edge control systems and sensors, our production line boasts automatic operation and intelligent monitoring, elevating the stability and reliability of the entire production process.
1. Equipment Structure and Design ** :
With a compact design, the fuselage's total length ranges from 4.0 to 5.0 meters, making it space-efficient without compromising functionality.
The integrated design of the uncoiler and leveling feeder parts simplifies installation and transportation, streamlining the operational setup.
Our machine's leveling roller, with its unique eccentric structure, expertly handles the leveling of two types of material coil arcs, ensuring versatility and effectiveness.
2. ** Uncoiling Machine Part ** :
Efficiently adopting hydraulic expansion and contraction for inner diameter changes, this design remarkably saves both time and effort.
Featuring a pneumatic press arm and disc brake device, our system ensures material remains securely in place during production, preventing any loosening.
The stopper arm stabilizes materials, preventing sloshing or deviation during processing, thereby reducing processing errors and enhancing quality.
Equipped with a loading trolley powered by a hydraulic motor/hydraulic cylinder, it enables precise axial and radial alignment of material coils with the spindle, significantly reducing manual adjustments and enhancing feeding accuracy and efficiency.
Control of the rack's start and stop is managed via a photoelectric switch, expertly preventing any surface scratches on the material.
3. ** Leveling Part of the Feeder ** :
Our folding device, featuring a folding arm, effortlessly smooths and flattens the material head, guiding it seamlessly to the leveling wheel.
Benefit from a high-rigidity mechanical structure combined with a complete Siemens servo control system (customizable) for unmatched high-precision feeding.
Flaunting an independent console with both button and 7-inch high-precision touch screen dual control modes, our equipment ensures operations are both easy and secure.
4. ** Performance Parameters ** :
Our system accommodates a wide range of materials, supporting a width of 70-1800mm for diverse applications.
Material thickness adaptability is model-dependent, generally supporting 1.0-9.0mm or 1.2-11mm, ensuring versatile application.
Designed to excel in feeding high-tension steel plates, our system is particularly suited for the production of varied automotive components.
5. ** Safety and Maintenance ** :
For operator safety, equipment operation should strictly adhere to the manufacturer's provided safety and operation instructions.
Routine inspection of equipment components and timely replacement of worn parts are crucial to maintaining optimal operational performance.
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